Change in production concept from BuildtoStock to BuildtoOrder

April 6, 2016 1951

logo-flextronicsDescription
Headquartered in Singapore, Flextronics is the leading Electronics Manufacturing Services (EMS) provider focused on delivering operational services to technology companies.

Opportunities
Increased competition, growth in the number of type of copiers and continuous product development required a change in production concept from Build to Stock to Build to Order. Stocks of raw materials and parts in the assembly area can be limited. Product specific, expensive and high volume parts can be kitted and delivered in kits to the assembly lines.

Solution

  • Analysis of product specific and generic parts per copier type
  • Optimization of kitting process
  • Warehousing layout for preparation of kits
  • Internal transport systems for delivery of kits to and in assembly lines.

Benefits

  • Minimized stock in assembly lines
  • Minimized required production floor area
  • Ability to assemble to order resulting in short and reliable delivery times.
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50 years of experience

Consulting firm with over 50 years of experience.


European database

Availability of a European logistics database with benchmark figures on transportation and warehouse costs.


Network design

Full scope expertise on network design, as well as warehouse design (conceptual layout, logistics - and storage equipment) and logistics building design (engineering and investment calculations).


Implementation support

Ability to support implementation of new logistics concepts (70% of Groenewout revenue is with existing customers in follow-up/implementation projects.


Extensive knowledge

Extensive operational knowledge, hands-on, pragmatic and bottom-up approach.


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